1965-67 U.S. Corvair Regular Production Option (RPO) Statistics
Source material provided courtesy of Dave Newell
This article was published in the March, 2005 CORSA Communique.
Introduction
Judging by topics on the Virtual Vairs email discussion list and conversations at CORSA events over the years, owners of 1965-67 Corvairs often wonder how rare a given option on their cars is. Chevrolet published (internally) year-end totals of factory-installed options. Some factory-installed options could also be dealer-installed as accessories, and no record was kept of those installations, or for dealer-installed accessories of any kind.
Factory-installed options fall into two categories:
- Regular Production Options (RPOs)—available in all of the commonly-seen dealer sales and ordering literature.
- Central Office Production Orders (COPOs)—not widely publicized but available if you knew what to ask for.
Almost all Corvair factory-installed options for 1965-67 are RPOs. The 140 HP engine for 1967 was a COPO. Dave Newell, Historian for the Corvair Preservation Foundation, obtained copies of the year-end U.S. RPO reports and dug in the Chevrolet records for the Tonawanda engine plant production totals in 1967. CORSA members are the lucky beneficiaries of his eagle eye for copying irreplaceable information! Note that the actual number of 1967 cars sold with the 140 HP engine may be a small amount less than the number Dave retrieved from the engine production report, since it was common practice to make a few extras for replacement or engineering purposes.
Information from the equivalent reports for "cousins" of the Corvair is also available:
- Chevy II (1962-67): Nova Resource
- Camaro (1967-69): Camaro Research Group
Dave previously provided the equivalent information for 1966 Canadian Corvair production, which was featured in the June, 2000 CORSA Communique and is described elsewhere on my site. Corvairs were not produced in Canada after 1966.
The three original reports list the quantity of each RPO produced and the percentage of cars on which it was installed, rounded to the nearest whole number. This information is of enormous value on its own but is further enhanced by:
- Grouping the options by Uniform Parts Classification (UPC), to be consistent with the assembly manuals.
- Extending the percentage calculation to include two decimal places, to make the statistics more meaningful for RPOs installed in small amounts.
- Comparing the information across the three years.
The result of that work is shown in Table 1. Note that, like the original Chevrolet reports, the RPOs for 1965 Greenbriers are not included. Corvair forward control vehicles used a completely different set of RPOs than Corvair cars.
Table 2 gives the yearly production totals for each model year, along with a by-model breakdown. To minimize confusion, Table 1 uses the total yearly Corvair production figures to calculate all of the percentages, even when a RPO was available only on a subset of the total production. (Website exclusive: an addendum which explores the production subset question.)
The original RPO reports also contain production numbers for sedans built with two-tone paint, RPO 950. This information is listed at the end of the Body section of Table 1. Dave Newell explained: "Apparently RPO 950 was used after 1964 to account for total two-tone paint production. Prior to 1965 (when Chevy went to letter codes for paint) each two-tone combination had its own code in the 950 range. RPO 950 was last used on Corvairs to indicate a single combination in 1963 when it indicated Ermine White over Tuxedo Black."
Interestingly, in Canada, the molding on the "C" pillar that accompanied the two-tone paint was assigned a RPO (D99), which indicates that, at least theoretically, the molding could have been ordered without the two-tone paint from the Oshawa plant.
What the original RPO reports do not provide is any data on combinations of options installed beyond the "Z" option groups, as documented in the Special Items section of Table 1. The only way to get that information would be to calculate all of the combinations from the factory records for each car. Unfortunately, these production records are not available. (Canadian Corvair owners can obtain this info from Vintage Vehicle Services.)
However, Dave Newell located some very interesting combinatorial info from a different source, namely the year-end powertrain production reports for 1965 and 1966. They list how many of each engine type were equipped with PowerGlide automatic transmissions. That info is presented in Table 3. This report does not break down the 3- or 4-speed transmission combinations similarly. The reason given in the report is that the manual transmissions were the same across all engine types; meaning that the engine production part numbers were the same regardless of whether the transmission was 3- or 4-speed. A review of engine block code suffixes confirms this.
(updated March 2016): Paul from Winvoices.com provided totals for the "non-default" convertible top colors. For each year, I added those two numbers together and subtracted the result from the total number of convertibles produced that year to yield the number of tops with the "default" color (white). The results are in Table 4.
Table 1: 1965-1967 Corvair Regular Production Option Statistics, grouped by Uniform Parts Classification (UPC)
RPO |
Option Description |
1965 |
1966 |
1967 |
|||
---|---|---|---|---|---|---|---|
Count |
Percentage |
Count |
Percentage |
Count |
Percentage |
||
Body - UPC 1 (A01 - E99) |
|||||||
A01 |
Tinted Glass—Windshield and Side Windows |
22479 |
9.54% |
8739 |
8.42% |
2047 |
7.51% |
A02 |
Tinted Glass—Windshield Only |
94759 |
40.23% |
40910 |
39.43% |
9444 |
34.65% |
A39 |
Custom Deluxe Front & Rear Seat Belts with Front Retractors (see A47 + A49 for 1965) |
n/a |
24811 |
23.92% |
5273 |
19.35% |
|
A47 |
Custom Deluxe Rear Seat Belts (see note 1) |
260 |
0.11% |
n/a |
|||
A48 |
Seat Belt Delete (see A62 for 1965) |
n/a |
see note 2 |
||||
A49 |
Custom Deluxe Front Seat Belts with Retractors |
77951 |
33.10% |
n/a |
|||
A62 |
Seat Belt Delete (see A48 for 1966-67) |
17462 |
7.41% |
n/a |
|||
A64 |
Custom Rear Seat Belts (see note 3) |
174 |
0.07% |
standard |
|||
A67 |
Folding Rear Seat (500s only—standard on Monzas and Corsas) |
4417 |
1.88% |
2322 |
2.24% |
976 |
3.58% |
A68 |
Custom Center Rear Seat Belt (sedans only until 10/66) |
n/a |
750 |
2.75% |
|||
A82 |
1966: Bucket or Bench Seat Headrests; 1967: Bench Seat Headrests (500s only) |
n/a |
1188 |
1.15% |
35 |
0.13% |
|
A85 |
Custom Deluxe Front Shoulder Belts (see note 4) (requires A39) |
n/a |
29 |
0.03% |
140 |
0.51% |
|
AL5 |
Custom Deluxe Center Rear Seat Belt (sedans only until 10/66; requires A39) |
n/a |
198 |
0.73% |
|||
AS1 |
Custom Front Shoulder Belts |
n/a |
72 |
0.26% |
|||
AS2 |
Strato-Ease Bucket Seat Headrests (Monzas only) |
n/a |
204 |
0.75% |
|||
B37 |
Floor Mats (color keyed) |
n/a |
2033 |
7.46% |
|||
B70 |
Padded Dash |
114143 |
48.46% |
standard |
|||
B93 |
Door Edge Guards (part of Z19 in 1966) |
n/a |
n/a |
3554 |
13.04% |
||
C06 |
Power Convertible Top |
9956 |
4.23% |
4350 |
4.19% |
743 |
2.73% |
C48 |
Heater Delete |
1867 |
0.79% |
1050 |
1.01% |
147 |
0.54% |
C64 |
Air Conditioning |
9418 |
4.00% |
4780 |
4.61% |
1396 |
5.12% |
D10 |
Rear Door Armrests (500 sedans only—standard on Monza sedans) |
225 |
0.10% |
189 |
0.18% |
n/a |
|
D33 |
Outside Remote Control Rearview Mirror (part of Z13 in 1965 and Z19 in 1966) |
n/a |
n/a |
569 |
2.09% |
||
950 |
Two-Tone Paint (sedans only) |
1832 |
0.78% |
717 |
0.69% |
178 |
0.65% |
|
|||||||
Front Suspension - UPC 3 (F40 - F99) |
|||||||
F41 |
Special Performance Front & Rear Suspension (part of Z17 in 1965) |
3227 |
3.11% |
905 |
3.32% |
||
|
|||||||
Rear Suspension - UPC 4 (G50 - H99) |
|||||||
G81 |
Positraction Rear Axle (all ratios) |
14463 |
6.14% |
7097 |
6.84% |
1318 |
4.84% |
G93 |
3.27:1 Rear Axle |
493 |
0.21% |
296 |
0.29% |
standard |
|
G95 |
3.55:1 Rear Axle |
1988 |
0.84% |
818 |
0.79% |
237 |
0.87% |
|
|||||||
Engine - UPC 6 (K01 - L99) |
|||||||
K19 |
Air Injection Reactor |
n/a |
5627 |
5.42% |
1316 |
4.83% |
|
K46 |
Heavy Duty Air Pre-cleaner |
600 |
0.25% |
128 |
0.12% |
n/a |
|
K47 |
Oil Bath Air Cleaner |
13842 |
5.88% |
4929 |
4.75% |
659 |
2.42% |
K84 |
Heavy Duty Alternator (47 amp) |
419 |
0.18% |
193 |
0.19% |
65 |
0.24% |
L62 |
110 HP Engine (500s and Monzas only) |
140702 |
59.74% |
63178 |
60.90% |
19118 |
70.15% |
L63 |
140 HP Engine (see note 5) (500s and Monzas only—standard on Corsas) |
18273 |
7.76% |
7500 |
7.23% |
279 |
1.02% |
L87 |
180 HP Engine (Corsas only) |
7206 |
3.06% |
1951 |
1.88% |
n/a |
|
|
|||||||
Transmission - UPC 7 (M01 - M99) |
|||||||
M20 |
4 Speed Manual Transmission |
79028 |
33.55% |
27659 |
26.66% |
4031 |
14.79% |
M35 |
PowerGlide Automatic Transmission |
125046 |
53.09% |
59369 |
57.23% |
18517 |
67.94% |
Steering - UPC 9 (N30 - N49) |
|||||||
N30 |
Deluxe Steering Wheel |
n/a |
756 |
2.77% |
|||
N34 |
Wood Grained Plastic Steering Wheel |
2647 |
1.12% |
2169 |
2.09% |
341 |
1.25% |
N36 |
Telescoping Steering Column |
12569 |
5.34% |
2248 |
2.17% |
299 |
1.10% |
N44 |
Quick Steering (part of Z17 in 1965) |
n/a |
2100 |
2.02% |
415 |
1.52% |
|
Wheels & Tires - UPC 10 (N50 - T49) |
|||||||
N96 |
Magnesium Wheel Covers |
n/a |
768 |
0.74% |
196 |
0.72% |
|
P01 |
Wheel Covers (500s only—standard on Monzas and Corsas) |
8718 |
3.70% |
5350 |
5.16% |
2425 |
8.90% |
P02 |
Simulated Wire Wheel Cover |
12900 |
5.48% |
3364 |
3.24% |
377 |
1.38% |
P19 |
Spare Tire Lock |
83729 |
35.55% |
33778 |
32.56% |
6853 |
25.15% |
P38 |
Tire Delete |
see note 2 |
|||||
P53 |
6.50x13 White Wall Rayon Tires |
173578 |
73.70% |
n/a |
|||
P54 |
7.00x13 White Wall Rayon Tires |
n/a |
70161 |
67.63% |
16470 |
60.43% |
|
|
|||||||
Electrical & Instrument - UPC 12 (T60 - U99) |
|||||||
T60 |
Heavy Duty Battery |
7327 |
3.11% |
4592 |
4.43% |
1227 |
4.50% |
T64 |
Battery Delete |
see note 2 |
|||||
U15 |
Speed Warning Indicator |
n/a |
274 |
1.01% |
|||
U25 |
Luggage Compartment Light (part of Z19 in 1966) |
n/a |
n/a |
1910 |
7.01% |
||
U26 |
Underhood Light (part of Z19 in 1966) |
n/a |
n/a |
1786 |
6.55% |
||
U27 |
Glove Compartment Light (500s only—standard on Monzas and Corsas) (part of Z01 and Z13 in 1965; part of Z19 in 1966) |
n/a |
n/a |
611 |
2.24% |
||
U28 |
Ashtray Light |
n/a |
1875 |
6.88% |
|||
U29 |
Courtesy Lights |
n/a |
1873 |
6.87% |
|||
U35 |
Electric Clock |
n/a |
1885 |
6.92% |
|||
U57 |
Stereo Tape System |
n/a |
125 |
0.46% |
|||
U60 |
AM Manual Radio |
26306 |
11.17% |
n/a |
|||
U63 |
AM Pushbutton Radio |
119222 |
50.62% |
62412 |
60.16% |
17342 |
63.63% |
U69 |
AM/FM Push Button Radio |
2714 |
1.15% |
1303 |
1.26% |
345 |
1.27% |
U73 |
Rear Antenna |
55094 |
23.39% |
13484 |
13.00% |
1629 |
5.98% |
U75 |
Power Rear Antenna |
n/a |
416 |
0.40% |
n/a |
||
U80 |
Rear Speaker |
12212 |
5.18% |
4274 |
4.12% |
954 |
3.50% |
|
|||||||
Bumpers & Misc. - UPC 14 (V30 - V99) |
|||||||
V31 |
Front Bumper Guards |
14736 |
6.26% |
6390 |
6.16% |
1907 |
7.00% |
V32 |
Rear Bumper Guards |
14621 |
6.21% |
6278 |
6.05% |
1885 |
6.92% |
V74 |
Hazard Switch and Flashers |
n/a |
10984 |
10.59% |
standard |
||
|
|||||||
Special Items (Z01 - Z99) |
|||||||
Z01 |
Comfort and Convenience Group Type "A" (outside rear view mirror, 2-speed wipers, washers, day/night inside mirror, backup lights [500s only], glove compartment light [500s only]) |
156305 |
66.36% |
see note 6 |
|||
Z13 |
Comfort and Convenience Group Type "B" (remote outside rear view mirror, 2-speed wipers, washers, day/night inside mirror, backup lights [500s only], glove compartment light [500s only]) |
6406 |
2.72% |
see note 7 |
|||
Z17 |
Suspension and Steering (see note 8) (see F41 + N44 for 1966-67) |
110 |
0.05% |
n/a |
|||
Z19 |
Convenience Group (inside day/night mirror, remote outside mirror, underhood light, luggage compartment light, door edge guards, glove compartment light [500s only]) |
n/a |
5111 |
4.93% |
see note 9 |
||
Z83 |
Highway Emergency Kit (see note 10) |
n/a |
68 |
0.07% |
n/a |
Notes on Table 1
-
A47 entered production March, 1965.
-
The reports did not include information on every option, specifically three RPOs which were available only on exported cars: A48, P38, and T64.
-
A64 entered production March, 1965.
-
A85 entered production March, 1966.
-
The 140 HP engine was not an RPO in 1967, but instead was COPO 9551. These COPO engine figures are included with RPO L63 for ease of comparison.
-
Option not available: all standard except U27.
-
Option not available: all standard except D33 and U27.
-
Z17 entered production June, 1965.
-
Option not available: inside day/night mirror standard, other items available separately as D33, U26, U25, B93, and U27.
-
Z83 discontinued December, 1965.
- The notes specifying dates were taken verbatim from the three original reports, which are more authoritative than some other sources such as the assembly manuals, where pages were sometimes changed well in advance of the actual changes on the factory floor.
- The following UPC groups had no Corvair RPOs during 1965-67: Frame—UPC 5 (J50 - J99), Fuel & Exhaust—UPC 11 (T50 - T59), Radiator & Grille—UPC 13 (V01 - V29).
Table 2: U.S. Corvair Production Totals
Year |
1965 |
1966 |
1967 |
---|---|---|---|
500 Coupe |
36747 |
24045 |
9257 |
500 Sedan |
17560 |
8779 |
2959 |
Monza Coupe |
88954 |
37605 |
9771 |
Monza Sedan |
37157 |
12497 |
3157 |
Monza Convertible |
26466 |
10345 |
2109 |
Corsa Coupe |
20291 |
7330 |
n/a |
Corsa Convertible |
8353 |
3142 |
n/a |
Total |
235528 |
103743 |
27253 |
Table 3: U.S. PowerGlide Automatic Transmission (RPO M35) Production Totals by Engine Type
Engine |
Year |
|
---|---|---|
1965 |
1966 |
|
95 HP |
27151 |
11922 |
110 HP |
90121 |
43499 |
140 HP |
7775 |
3948 |
Total |
125046 |
59369 |
Table 4: U.S. Convertible Top Color Distribution
Color |
1965 |
1966 |
1967 |
|||
Count |
Percentage |
Count |
Percentage |
Count |
Percentage |
|
White |
16188 |
46.49% |
5477 |
40.61% |
657 |
31.15% |
Black |
16213 |
46.56% |
6933 |
51.41% |
1326 |
62.87% |
Beige |
2418 |
6.94% |
1077 |
7.99% |
N/A |
|
Med. Blue |
N/A |
126 |
5.97% |
Analysis and Discussion
The most striking facts are how few options were installed in large numbers and how many options were installed on barely any cars at all:
- Only about a quarter of the options were installed in quantity (i.e. over 10% application).
- About half of the RPOs were installed on 1% to 10% of the cars.
- Strikingly, about a quarter of the options offered were installed on less than 1% of production.
Of interest is that this breakdown appears similar to the Corvair's close cousin, the Chevy II. A quick comparison to the Chevy II data shows that many of the same options appear similarly large or small in number. Similar trends were seen when comparing 1967 Corvairs with 1967 Camaros.
From a collector's point of view, this means there are a large number of rare options; it is fun to track down cars so equipped. It might also translate into increased value in some situations. From a historian's point of view, it isn't clear why Chevrolet offered so many options that didn't sell well, given the cost of designing and producing each option.
Another interesting point is how consistent the percentages are across the three years for many of the options, even though production totals differed dramatically. 1966 production was less than half that of 1965 while 1967 was about 25% of 1966 or just 10% of 1965.
Speaking of production totals, it's odd that the number of RPOs offered was increasing even as Corvair production fell. 44 RPOs were offered in 1965, 46 in 1966, and 54 in 1967 (including export-only options). This may seem a bit odd given the declining production numbers but can explained by two factors:
- Many of the additional RPOs in 1967 came from unbundling options from the "Z" groups, which were discontinued
- Other Chevy lines were going strong in 1967 and the default policy was to offer each RPO across all of the lines
Table 5: Options that were installed on more than 10% of cars
RPO |
Option Description |
Avg. % |
---|---|---|
P53 |
6.50x13 White Wall Rayon Tires |
73.70% |
Z01 |
Convenience Group Type "A" |
66.36% |
P54 |
7.00x13 White Wall Rayon Tires |
64.03% |
L62 |
110 HP Engine |
63.60% |
M35 |
PowerGlide Automatic Transmission |
59.42% |
U63 |
AM Pushbutton Radio |
58.14% |
B70 |
Padded Dash |
48.46% |
A02 |
Tinted Glass—Windshield Only |
38.11% |
A49 |
Custom Deluxe Front Seat Belts with Retractors |
33.10% |
P19 |
Spare Tire Lock |
31.08% |
M20 |
4 Speed Manual Transmission |
25.00% |
A39 |
Custom Deluxe Front & Rear Seat Belts with Front Retractors |
21.63% |
U73 |
Rear Antenna |
14.12% |
B93 |
Door Edge Guards |
13.04% |
U60 |
AM Manual Radio |
11.17% |
V74 |
Hazard Switch and Flashers |
10.59% |
Interestingly, three of the highest-volume options (Z01, B70, and V74) became standard or required equipment in 1966 or 1967 and one (U60) was dropped entirely. In all four cases, the profit associated with them was essentially lost.
Table 6: Options that were installed on fewer than 1% of cars
RPO |
Option Description |
Avg. % |
---|---|---|
Z17 |
Suspension and Steering |
0.05% |
A64 |
Custom Rear Seat Belts |
0.07% |
Z83 |
Highway Emergency Kit |
0.07% |
A47 |
Custom Deluxe Rear Seat Belts |
0.11% |
D10 |
Rear Door Armrests |
0.14% |
K46 |
Heavy Duty Air Pre-cleaner |
0.19% |
K84 |
Heavy Duty Alternator (47 amp) |
0.20% |
G93 |
3.27:1 Rear Axle |
0.25% |
AS1 |
Custom Front Shoulder Belts |
0.26% |
A85 |
Custom Deluxe Front Shoulder Belts |
0.27% |
U75 |
Power Rear Antenna |
0.40% |
U57 |
Stereo Tape System |
0.46% |
A82 |
1966: Bucket or Bench Seat Headrests; 1967: Bench Seat Headrests |
0.64% |
950 |
Two-Tone Paint |
0.71% |
AL5 |
Custom Deluxe Center Rear Seat Belt |
0.73% |
N96 |
Magnesium Wheel Covers |
0.73% |
AS2 |
Strato-Ease Bucket Seat Headrests |
0.75% |
C48 |
Heater Delete |
0.78% |
G95 |
3.55:1 Rear Axle |
0.83% |
When interpreting these data, keep in mind that some of the options were installed on few cars partially because they were not applicable to the whole Corvair line-up. In some cases the item was standard equipment on certain models (e.g. G93), not applicable except to certain models (e.g. AL5), or both (e.g. D10).
Quite surprising was the Highway Emergency Kit (Z83); few have ever heard of this option but that's not surprising since it was only offered for the first three months of 1966 production. Four other options (Z17, A64, A47, and A85) were introduced during the production year.
It was also quite surprising to see how few cars were equipped with magnesium wheel covers (N96). These covers were offered as dealer-installed accessories during the 1965 model year (introduced roughly in February) but were not offered as a RPO until 1966, as Table 1 shows. A relatively large number are seen on Corvairs today. Apparently dealer installations and later installations by owners resulted in more Corvairs having these wheel covers.
Part 2—1965-67 U.S. Corvair RPO Decoding
The companion article provides information on how to decode the system of codes that Fisher Body used on the tag in the engine compartment.
Addendum—1965-67 U.S. Corvair RPO Statistics in More Detail
This article made the simplifying assumption that every RPO was theoretically available for all cars produced. This addendum dives more deeply into the topic by exploring the significantly more-complicated reality.